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Bean Cleaning Line
5X Series Super Cleaner
keyword：
seed cleaner
grain super cleaner
Product Details
The 5X Series Super Cleaner represents a world-class air screen cleaning solution developed through extensive research and incorporating international advanced technology. This high-precision equipment is designed for the thorough cleaning and grading of grains and seeds, widely used in processing wheat, rice, corn, barley, peas, and other agricultural products. The 5X series integrates a multi-layer screen system with reverse configuration and a positive-negative dual air flow system to achieve comprehensive impurity removal in a single pass.
Coarse impurities such as straw and cobs are separated on the upper screens, fine impurities like sand and dust fall through lower screens, while the interactive air system removes light contaminants including chaff, dust, moldy, and damaged kernels. This combination delivers a selection rate of 98.5% or higher, ensuring product purity suitable for seed preparation, milling, and export.
Available in two models (5X-5 and 5X-10) with capacities of 5 and 10 tons per hour respectively, the super cleaner features flexible screen configuration, self-balancing design, low noise operation, and wide parameter adjustability. Its robust construction and attention to sealing and vibration absorption make it an ideal choice for facilities requiring the highest standards of grain cleaning.
Key Features
Multi-Layer Reverse Configuration Screens with Centralized Discharge
The 5X super cleaner incorporates a sophisticated multi-layer screen system (4 layers with 7 pieces in the 5X-5 model; 5 layers with 15 pieces in the 5X-10 model) arranged in a reverse configuration. This design ensures that material flows across progressively finer screens, with coarse impurities removed at the top and fine impurities falling through the bottom screens. The centralized dropping feature collects all rejected materials into a single discharge point, simplifying downstream handling and reducing cleanup requirements.
This multi-stage screening approach achieves thorough separation of both large and small impurities, protecting downstream equipment and ensuring the final product meets the highest purity standards. The screen layers can be independently accessed for inspection and cleaning, facilitating routine maintenance without complete machine disassembly.
Positive-Negative Dual Air System for Complete Light Impurity Removal
Beyond size-based separation, the 5X series features an innovative positive-negative double wind system configured for interactive operation. This dual air flow design subjects the material to two cleaning passes—one before screening and one after—ensuring that light impurities such as dust, chaff, moldy seeds, and damaged kernels are effectively removed. The positive air flow lifts lightweight contaminants from the material stream as it enters the machine; the negative air flow extracts fine particles that remain after screening.
This two-stage air cleaning significantly enhances overall impurity removal efficiency compared to single-pass or gravity-only systems. The air system is fully adjustable, allowing operators to optimize airflow for different crops and impurity loads. For processors requiring exceptionally clean grain—such as seed producers or facilities exporting to high-standard markets—this dual air system provides a critical quality advantage.
Flexible Screen Configuration for Targeted Processing
Different grains and cleaning objectives require different screen combinations. The 5X super cleaner allows operators to configure screen sets in various combinations according to processing needs. By selecting appropriate screen mesh sizes and arrangements, the machine can be optimized for specific crops (wheat, rice, corn, barley, peas, or others), for different impurity profiles (heavy weed seed contamination, high dust levels, or moldy kernels), and for varying final product purity requirements.
This flexibility enables the same equipment to serve multiple purposes—from pre-cleaning high-throughput commodity grain to precision cleaning for seed or specialty markets. The screen frames are designed for straightforward replacement, minimizing downtime during changeovers. For facilities processing diverse crops or serving multiple markets, this adaptability represents a significant operational advantage.
Self-Balancing Design with Reverse Screen Box Configuration
The 5X series incorporates a reverse configuration of upper and lower screen boxes that achieves excellent self-balancing during operation. This design means that the inertial forces generated by the vibrating screen boxes are internally counteracted, minimizing vibration transmission to the supporting structure. The result is stable operation that requires less robust foundation work than conventional cleaners—an important consideration for facilities installing equipment on upper floors or mezzanines.
The self-balancing feature also reduces noise levels and wear on structural components, contributing to longer equipment life and lower installation costs. Operators benefit from a machine that maintains consistent performance without the need for frequent adjustments to maintain balance as production conditions vary.
High-Quality Wooden Components for Low Noise and Excellent Sealing
Noise control is an important consideration in modern processing facilities. The 5X super cleaner utilizes high-quality wooden parts for the screen body, light impurity removal components, and feed assembly. Wood offers two significant advantages over all-metal construction: superior vibration absorption that reduces noise levels significantly, and excellent sealing properties that prevent dust leakage. The result is a cleaner, quieter operating environment that benefits operator comfort and simplifies compliance with workplace safety regulations.
The wooden components are precision-machined and treated to resist moisture and wear, maintaining their performance characteristics over the equipment's service life. For facilities where noise levels are a concern—such as operations near residential areas or with stringent occupational health requirements—this design provides a meaningful advantage.
Wide Parameter Adjustability for Precision Cleaning
The 5X series is engineered with comprehensive parameter adjustability that enables operators to achieve fine cleaning results across a wide range of materials and conditions. Key adjustable parameters include: vibration amplitude (adjustable through eccentric weight settings), airflow volume (both positive and negative systems), screen box inclination, and feed rate. These adjustments can be made without specialized tools, allowing operators to quickly optimize performance when switching between crops or responding to changes in incoming material quality.
The convenient adjustment mechanisms are accessible from outside the machine housing, enhancing safety and reducing setup time. For processors who demand the highest levels of cleaning precision—such as seed producers, organic grain processors, or facilities preparing product for export—this fine-tuning capability ensures that the super cleaner can be dialed in to meet specific requirements.
High Selection Rate with Minimal Good Grain Loss
Performance validation is critical for quality-focused processors. The 5X super cleaner achieves a documented selection rate of ≥98.5%—meaning that 98.5% of the good grain entering the machine is recovered in the cleaned product stream while impurities are effectively rejected. This high selection rate is maintained even when processing challenging materials such as high-moisture grain, crops with high weed seed content, or varieties with difficult-to-separate characteristics.
The combination of multi-layer screens and dual air systems ensures that the machine achieves this performance without excessive good grain loss, maximizing yield and profitability. For seed producers, the high selection rate translates directly to higher germination rates and better seed quality; for millers, it means cleaner product entering the milling stream and improved final product quality.
Versatile Application Across Grains, Seeds, and Pulses
While optimized for wheat and rice processing, the 5X series demonstrates exceptional versatility across a broad range of agricultural products. Primary applications include: wheat cleaning for flour mills and semolina plants; rice cleaning before husking and whitening; corn processing for dry milling and nixtamalization; barley cleaning for malting and animal feed; pea and pulse cleaning for human consumption and seed production; and specialty seed processing for sunflower, sorghum, millet, and buckwheat.
The machine also serves as an effective seed cleaner for certified seed producers, where high purity and low damage rates are critical. This application breadth allows grain handlers, millers, and seed producers to standardize on a single cleaning platform, simplifying equipment inventory, operator training, and maintenance procedures.
Durable Construction with Corrosion-Resistant Finishes
The 5X series is built for continuous operation in demanding grain processing environments. Standard construction features carbon steel components with durable anti-corrosion powder coating, providing excellent resistance to rust and abrasion. The screen boxes and frames are precision-engineered to maintain alignment under continuous vibration, ensuring consistent cleaning performance over years of operation.
For facilities with specific requirements—such as food-grade applications, operations processing acidic materials, or environments requiring frequent wash-down—stainless steel construction options are available. The combination of robust materials and careful attention to sealing ensures that the super cleaner maintains its performance characteristics while minimizing maintenance requirements. This durable construction, together with the machine's self-balancing design and low-noise operation, delivers a low total cost of ownership over the equipment's service life.
Technical Specifications
| Model | Dimensions(mm) | Throughpu (T/H) | Selection rate (%) | Power (KW) | Sieve Structure | Air Volume Demand(m3/h) | ||
| L | W | H | ||||||
| 5X-5 | 3200 | 1920 | 3870 | 5.0 | ≥98.5 | 6.7 | 4 layers and 7 pieces | 8200 |
| 5X-10 | 3900 | 1944 | 4060 | 10.0 | 2985 | 6.7 | 5layers and 15 pieces | 11000 |
Grain super cleaner efficiently removes dust, stones, husks, and impurities from wheat, rice, corn, and pulses, ensuring high purity, better storage, and improved processing quality.
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