5X Super Cleaner
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The 5X Series Super Cleaner is a world-class air screen cleaning solution for wheat, rice, corn, barley, and peas. It integrates a multi-layer reverse screen system with a positive-negative dual airflow to remove coarse impurities (straw, cobs), fine particles (sand, dust), and light contaminants (chaff, moldy kernels) in a single pass. Achieves 98.5% or higher selection rate for seed preparation, milling, or export.
Available in 5 t/h and 10 t/h models (5X-5 and 5X-10), featuring flexible screen configuration, self-balancing design, low noise, and wide adjustability. Robust construction with excellent sealing and vibration absorption ensures reliable performance. Ideal for facilities demanding the highest grain cleaning standards.
Key Features
Multi-Layer Reverse Screens With Centralized Discharge
The air screen cleaner features 4–5 screen layers in reverse configuration, removing coarse impurities at the top and fine particles through bottom screens. Centralized dropping collects all rejects into one discharge point, simplifying handling. This multi-stage approach ensures thorough separation, protecting downstream equipment and achieving high purity standards for wheat, rice, corn, and barley.
Positive-Negative Dual Air System for Light Impurity Removal
Beyond size separation, the dual wind system provides two cleaning passes—one before screening and one after. Positive airflow lifts dust and chaff; negative airflow extracts moldy or damaged kernels. Fully adjustable for different crops, this grain cleaner significantly enhances impurity removal, making it ideal for seed producers and exporters requiring exceptionally clean product.
Flexible Screen Configuration and Wide Parameter Adjustability
Operators can configure screen mesh sizes for specific crops (wheat, rice, peas) or impurity profiles. Amplitude, airflow, inclination, and feed rate are easily adjustable without tools. This cleaning machine adapts to pre-cleaning, precision seed cleaning, or specialty markets, reducing downtime during changeovers and providing operational versatility for facilities processing diverse grains.
Self-Balancing Design With Reverse Screen Box Configuration
Upper and lower screen boxes are arranged in reverse to internally counteract inertial forces, minimizing vibration transmission to the structure. This self-balancing feature requires less robust foundations—ideal for upper-floor installations. It also reduces noise and wear, contributing to longer equipment life and lower installation costs while maintaining stable performance.
High-Quality Wooden Components for Low Noise and Sealing
The screen body, light impurity components, and feed assembly use precision-machined, moisture-treated wood. Wood provides superior vibration absorption (lower noise) and excellent sealing against dust leakage. This air-screening system creates a cleaner, quieter work environment, simplifying compliance with occupational safety regulations and improving operator comfort in noise-sensitive facilities.
High Selection Rate and Durable Construction
Achieves ≥98.5% selection rate with minimal good grain loss, validated across high-moisture or weed-seed-laden crops. Carbon steel with anti-corrosion coating (or optional stainless steel) ensures durability. The air screen cleaner serves wheat, rice, corn, barley, pulses, and specialty seeds, offering low total cost of ownership for millers, seed producers, and grain handlers.
Technical Specifications
| Model | Dimensions(mm) | Throughpu (T/H) | Selection rate (%) | Power (KW) | Sieve Structure | Air Volume Demand(m3/h) | ||
| L | W | H | ||||||
| 5X-5 | 3200 | 1920 | 3870 | 5.0 | ≥98.5 | 6.7 | 4 layers and 7 pieces | 8200 |
| 5X-10 | 3900 | 1944 | 4060 | 10.0 | 2985 | 6.7 | 5layers and 15 pieces | 11000 |
Grain super cleaner efficiently removes dust, stones, husks, and impurities from wheat, rice, corn, and pulses, ensuring high purity, better storage, and improved processing quality.
FAQ
What is a super cleaner used for in grain processing?
A super cleaner is a high-precision air screen cleaner that removes coarse impurities, fine particles, and light contaminants like dust and damaged kernels using multi-layer screens and dual air flow.
How does the 5X super cleaner work?
Material is fed onto multiple screen layers; large impurities are removed on top screens, fine impurities fall through lower screens, while positive and negative air flow removes light impurities and dust.
What selection rate can I expect?
The 5X series achieves a selection rate of ≥98.5%, ensuring extremely high purity of the cleaned product with minimal good grain loss.
What are the benefits of positive and negative air systems?
Positive air lifts light impurities from the material stream as it enters; negative air pulls dust and fines away after screening, ensuring thorough cleaning in a single pass.
Can this machine handle both grain and seeds?
Yes. The 5X super cleaner is designed for wheat, rice, corn, barley, peas, and many other seeds. Screen configurations can be adapted for specific crops.
Is the machine noisy?
The use of high-quality wooden components and the self-balancing design significantly reduces noise compared to all-metal cleaners, creating a more comfortable working environment.
How do I adjust the machine for different crops?
Operators can adjust vibration amplitude, airflow volume, screen box inclination, and feed rate to optimize performance for specific crops and impurity profiles.
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