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Bean Cleaning Line
HCXC Magnetic Separator
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HCXC Magnetic Separator
info@mission-mac.com
The HCXC Series Magnetic Separator is a high-performance ferrous removal system for grain, flour, and food processing. Using high-intensity rare earth magnets, it achieves 99.9% removal of tramp iron to protect mills, pulverizers, and packaging equipment. Available in five models with capacities from 4 to 45 t/h for wheat, rice, and corn.
Sanitary stainless steel construction and removable magnet design enable easy cleaning and maintenance, minimizing downtime. Compliant with HACCP standards, the separator can be installed at intake, mid-process, or before packaging, ensuring product purity and equipment longevity in continuous operations.
Key Features
High-Intensity Rare Earth Magnets for Maximum Ferrous Removal
This Magnetic Separator uses NdFeB magnets exceeding 12,000 Gauss to capture tramp iron and fine ferrous particles down to 0.1mm. The deep field penetration catches even weakly magnetic contaminants. Essential for HACCP protocols, it ensures superior product purity and protects downstream mills, pulverizers, and packaging equipment from metal damage.
Sanitary 304 Stainless Steel With Hygienic Design
Food-grade 304 stainless steel housing resists rust, moisture, and grain acids. Smooth, crevice‑free interior eliminates dead zones for easy cleaning and cross‑contamination prevention. Unlike painted carbon steel, this metal separator offers long‑term durability and compliance with strict food safety regulations for outdoor or wash‑down environments.
Quick-Release Removable Magnet Assembly for Effortless Cleaning
Extract the permanent magnet assembly without tools for rapid access to captured ferrous debris. The slide‑out design minimizes downtime during shift changes or high‑contamination loads. Convenient access door allows visual inspection and routine maintenance in minutes. This ferrous removal system keeps separation efficiency optimal without production line disassembly.
99.9% Magnetic Separation Efficiency With Micro-Fine Capture
Certified 99.9% removal efficiency across wheat, rice, corn, and barley. Optimized magnetic circuit maximizes product‑to‑magnet contact, capturing particles as small as 0.1mm. The Magnetic Separator reduces equipment wear, prevents spark‑induced dust explosions, and extends downstream asset life—critical for flour destined for export or specialty food products.
Versatile Applications Across Grain and Food Industries
Handles 4–45 t/h (models HCXC12–HCXC25) for flour mills, rice mills, corn plants, feed mills, spice grinding, coffee, cocoa, sugar, and pet food. Installed at intake, mid‑process, or before packaging. This magnetic system adapts to diverse commodities, providing essential metal control for any food safety management program.
HACCP-Ready Design for Critical Control Point Integration
Engineered as a verifiable CCP in HACCP plans with 99.9% efficiency benchmark. Accessible design enables regular visual verification and contaminant analysis to trace upstream metal sources. The Magnetic Separator supports third‑party audits and export compliance, transforming metal hazard control into a documented, measurable process.
Technical Parameters
| Model | Inner diameter (mm) | Capacity (t/h) | Magnetic material removing efficiency | Weight (kg) |
| HCXC12 | 120 | 4 | 99.9% | 5 |
| HCXC13 | 130 | 8 | 10.5 | |
| HCXC15 | 150 | 10-18 | 25 | |
| HCXC20 | 200 | 28-35 | 31.5 | |
| HCXC25 | 250 | 35-45 | 43 |
Magnetic separator for grain cleaning removes metal impurity from wheat, rice and corn. It ensures food safety, protects machine, and improves grain quality in processing line.
FAQ
What is a magnetic separator used for in grain processing?
Magnetic separators remove ferrous metal contaminants such as nails, wire, bolts, and metal shavings from grains. This protects downstream milling equipment from damage, prevents sparks that could cause dust explosions, and ensures final product purity for consumer safety.\
How does the HCXC magnetic separator work?
As grain flows over the magnetic surface, high-intensity rare earth magnets attract and hold ferrous particles while clean product continues downstream. The removable magnet assembly allows for easy cleaning and removal of captured contaminants.
How often should the magnetic separator be cleaned?
Cleaning frequency depends on contamination levels. Daily cleaning is recommended during commissioning or crop season start. During normal operation, weekly cleaning is typical. Clean immediately if metal buildup exceeds one-third of the magnet bar diameter.
What materials can be processed with this magnetic separator?
The HCXC series is suitable for wheat, rice, corn, barley, oats, soybeans, spices, coffee beans, cocoa nibs, sugar, flour, and various other dry granular food products requiring ferrous metal removal.
Is the magnetic separator compliant with food safety standards?
Yes. The HCXC series features 304 stainless steel construction that meets food-grade requirements. Its design supports integration into HACCP programs as a Critical Control Point for metal contamination.
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