DCS Flow Scale
keyword:
info@mission-mac.com
The DCS Series Flow Scale is a high-precision continuous weighing system for bulk materials in grain processing, chemical plants, depots, ports, and feed mills. It provides real-time flow monitoring and totalized weight accumulation for inventory control and batching. A unique motor-driven mechanism eliminates compressed air requirements, reducing energy costs. Manual and automatic control modes allow easy cleaning and blockage clearing, then switch to fully automatic operation.
Five models offer measuring capacities from 20,000 to 100,000 kg/h with ±0.2% full-scale accuracy. Intelligent instrumentation includes digital display, automatic drop correction, statistics, printing, data communication, and over-tolerance alarm. Ideal for commercial transactions, process control, and regulatory compliance in demanding bulk material handling applications.
Key Features
Motor-Driven Mechanism Eliminates Compressed Air Requirements
This flow scale uses a unique motor-driven action, requiring no compressed air. Benefits include lower installation costs, reduced energy consumption, and no air line maintenance. The self-contained design delivers consistent torque and precise control across all speeds. Ideal for remote locations or facilities without pneumatic infrastructure, it simplifies operation while eliminating ongoing utility expenses.
Dual Control Modes for Operational Flexibility
Manual and automatic modes provide maximum flexibility. Manual mode allows independent feeding mechanism operation to clear blockages or sticky materials. Once ready, pressing the auto button engages continuous metering and discharge. This seamless transition ensures the continuous weighing system remains productive even with variable moisture content, offering both manual override and automated efficiency.
Automatic Drop Correction for Precision Accuracy
The weighing device incorporates automatic drop correction, compensating for material remaining in the discharge chute after feeding stops. This ensures that only delivered material is counted, maintaining ±0.2% full-scale accuracy regardless of flow rate or material type. Essential for custody transfer applications where precise inventory affects financial settlements in grain, feed, and port facilities.
Intelligent Instrument Display With Comprehensive Data Functions
Digital display shows real-time flow rate, totalized weight, and system status. Automatic statistics, built-in printing, and data communication interfaces enable integration with ERP or MES systems. This transforms the flow scale from a simple meter into a production information tool, supporting continuous improvement, regulatory compliance, and paperless record-keeping for quality audits.
Over-Tolerance Alarm for Real-Time Quality Monitoring
Equipped with over-tolerance alarm that alerts operators when accuracy deviates from limits. Configurable for visual, audible, or automatic shutdown responses. Self-checking capabilities continuously verify sensor integrity, reducing undetected errors. For quality-critical operations, this real-time monitoring provides an essential safeguard against material buildup, mechanical issues, or flow irregularities affecting product specifications.
High Accuracy, Wide Capacity, and Robust Industrial Construction
Achieves ±0.2% full-scale accuracy across five models(000–100,000 kg/h). Heavy-gauge steel frame, sealed load cells, and optional 304 stainless steel contact surfaces ensure durability in dusty or humid environments. Serves grain, feed, chemical, and port applications for inventory control, batching, and custody transfer, providing reliable performance in 24/7 operations.
Technical Specifications
| Model Specification | DCS-50LD | DCS-100LD | DCS-200LD | DCS-300LD | DCS-400LD |
| Display method | Intelligent instrument display and control | Intelligent instrument display and control | Intelligent instrument display and control | Intelligent instrument display and control | Intelligent instrument display and control |
| Graduation value (g) | 10 | 10 | 20 | 20 | 50 |
| Weighing error | ±0.2%FS | ||||
| Measuring capacity (kg/h) | ≤20000 (rice) | ≤40000 (rice) | ≤60000(rice) | ≤80000 (rice) | ≤100000(rice) |
| Power consumption | 0.9kw | 1.1kw | |||
| Working environment power supply | Relative humidity=90%,4N-AC380V±10%50HZ | ||||
| Dimensions (mm) | 1031×1130×1769 | 1146×1270×1911 | 1320×1400×2856 | 1520×1570×2926 | 1670×1944×3323 |
FAQ
What is a flow scale used for?
A flow scale is a continuous weighing device used to measure and control the flow rate of bulk materials such as grain, ensuring accurate batching, inventory control, and production monitoring.
How does the DCS flow scale work?
Material continuously passes through the weighing section; load cells measure the weight; the intelligent instrument calculates flow rate and totalized quantity, with automatic drop correction ensuring accuracy.
What accuracy does the DCS flow scale provide?
The DCS series achieves ±0.2% full scale accuracy, suitable for commercial transactions, inventory control, and precise process monitoring.
Does the DCS flow scale require compressed air?
No. The DCS series uses a unique motor-driven mechanism, eliminating the need for compressed air and simplifying installation and operation.
What is automatic drop correction?
Automatic drop correction compensates for material that remains in the discharge chute after feeding stops, ensuring accurate totalized weight.
What data functions are available?
The DCS series includes automatic statistics, printing capability, and data communication interfaces for integration with plant control systems.
What capacities are available?
Five models provide measuring capacities from 20,000 kg/h (20 t/h) to 100,000 kg/h (100 t/h) for rice and similar bulk materials.
Previous
Next
Request a Quote
We prioritize your convenience by providing tailored solutions and expert support at every step.
Free solution proposals
You Will Receive:
One-on-one consultation with a product advisor
Detailed assistance from our expert team
Free solution proposals
Email:info@mission-mac.com
WhatsApp:+8613213176932
Tel:+86-13213176932
Add: #503, Building #3, Tianjian Lake Intelligent IoT Industrial Park, Zhengzhou, Henan
We Welcome Your Inquiries
Please provide a brief description of your needs or questions below, and our team will get back to you within two business days.



