DCS Mixing Scale

Intermittent Feeding With Continuous Discharging for Efficient Batching

This unique architecture combines batch weighing accuracy with continuous process efficiency. Material feeds in discrete batches for precise accumulation, then discharges continuously downstream. The mixing scale optimizes both throughput and recipe compliance, ideal for grain blends, feed formulations, and chemical mixtures. It automatically manages cycles without interrupting downstream operations, delivering superior efficiency over purely batch or continuous systems.

High Cumulative Measurement Accuracy for Recipe Precision

The mixing scale achieves ±0.3% to ±0.5% cumulative accuracy, ensuring formulation consistency for feed, grain, and chemical applications. Precision load cells and advanced signal processing maintain this accuracy across each model’s full capacity range. For quality-critical operations, this performance provides documented confidence for audits and regulatory compliance, directly impacting product quality and profitability.

Wide Capacity Range Across Four Model Configurations

Four models (DCS-6SZ to DCS-40SZ) cover capacities from 300 to 40,000 kg/h, allowing facilities to right-size their mixing scale for current needs while scaling with growth. Each model delivers consistent accuracy across its operating range, from small-scale production to high-volume industrial processing. This scalability simplifies investment planning and supports multiple production lines with varying demands.

Low Power Consumption for Energy-Efficient Operation

Consuming only 100W to 300W on average (260W to 1300W peak), this mixing scale is one of the lowest energy users in any processing line. Reduced operating costs, lower heat generation, and simplified electrical installation make it ideal for multi-line or sustainability-focused facilities. Full accuracy and throughput are maintained while minimizing energy use, contributing to overall efficiency goals.

Industrial-Grade Design for Demanding Environments

The mixing scale operates reliably at -10°C to 40°C, 90% RH, and withstands ambient vibration (≤1mm amplitude, ≤25Hz). Sealed load cells and electronics resist dust and moisture, ensuring accurate measurement without special environmental controls. This rugged construction is essential for grain, feed, and chemical facilities facing humidity, temperature swings, or vibration from adjacent equipment.

Automatic Batching Control With Data Communication

Intelligent control automates weighing and discharge cycles, storing recipe parameters for rapid changeover. The mixing scale compensates for material flow variations and includes over-tolerance alerts. Data interfaces enable integration with ERP/MES systems, providing batch records, production totals, and traceability for quality management. This transforms the scale into a production information tool for Industry 4.0 environments..